13
-
25
-
5
4
6
Version: 00
September 6, 2018
L
-
S
ERIES
SINGLE STAGE
BASE
-
MOUNTED and TANK
-
MOUNTED
COMPRESSOR
GD PILOT
MODELS CL7-11D
10
and
15
HP
PARTS LIST
13-25-546 Page 1
MAINTAIN COMPRESSOR RELIABILITY AND PERFORMANCE WITH GENUINE
CHAMPION COMPRESSOR PARTS AND SUPPORT SERVICES
Champion
®
Compressor genuine parts, manufactured to design tolerances, are developed for optimum
dependability – specifically for Champion compressor systems. Design and material innovations are the
result of years of experience with hundreds of different compressor applications. Reliability in materials
and quality assurance are incorporated in our genuine replacement parts.
Your authorized Champion Compressor distributor offers all the backup you’ll need. A worldwide network
of authorized distributors provides the finest product support in the air compressor industry.
Your authorized distributor can support your Champion air compressor with these services:
1. Trained parts specialists to assist you in selecting the correct replacement parts.
2. Repair and maintenance kits designed with the necessary parts to simplify servicing your compressor.
Authorized distributor service technicians are factory trained and skilled in compressor maintenance and
repair. They are ready to respond and assist you by providing fast, expert maintenance and repair
services.
To Contact Champion or locate your local distributor:
Visit: www.championpneumatic.com/contactus.aspx
Or
Call: (800)232-0865
INSTRUCTIONS FOR ORDERING REPAIR PARTS
When ordering parts, specify Compressor MODEL, HORSEPOWER and SERIAL NUMBER (see
nameplate on unit). All orders for Parts should be placed with the nearest authorized distributor.
Order by part number and description. Reference numbers are for your convenience only.
13-25-546 Page 2
TOTAL PRODUCT SUPPORT – CHAMPION’S CONTINUING
COMMITMENT TO YOUR AIR COMPRESSOR PERFORMANCE
Commitment to total product support continues long after the purchase of your quality Champion rotary screw
compressor.
Champion original parts incorporate years of experience and improvements in design, materials and quality
assurance. Maintaining your compressor investment with Champion parts will insure protection for the air
compressor unit and long, dependable service life.
Your authorized Champion compressor distributor maintains a complete stock of all common maintenance parts,
factory approved AEON lubricants, and Champion factory warranted exchange airends. In addition, authorized
distributor technicians are factory trained, and can provide complete diagnostic, compressor maintenance and repair
services.
This manual is designed to assist you in maintaining high performance and receiving many years of dependable
service you expect from your Champion compressor.
13-25-546 Page 3
TABLE OF CONTENTS
TOTAL PRODUCT SUPPORT – CHAMPION’S CONTINUING COMMITMENT TO YOUR AIR
COMPRESSOR PERFORMANCE .......................................................................................................... 2
INLET VALVE.................................................................................................................................... 4 & 5
AIREND GROUP ............................................................................................................................... 6 & 7
PACKAGE SHEET METAL & HARDWARE ................................................................................. 9 thru 13
DRIVE GROUP ............................................................................................................................. 14 & 15
COOLING GROUP ........................................................................................................................ 16 & 17
MOISTURE SEPARATOR (OPTIONAL) ........................................................................................ 18 & 19
ELECTRICAL BOX DOOR LAYOUT .............................................................................................. 20 & 21
CONTROLLER ASSEMBLY – 5HP – 208-230/460 ........................................................................ 22 & 23
CONTROLLER ASSEMBLY – 5HP – 380 & 575 VOLT .................................................................. 24 & 25
MANUAL TANK DRAIN ................................................................................................................. 26 & 27
STANDARD TANK DRAIN ............................................................................................................ 28 & 29
CALIFORNIA CODE TANK DRAIN ................................................................................................ 30 & 31
DRYER DRAIN PIPING ............................................................................................................. 32 thru 35
TANK MOUNTED LESS DRYER – MOUNTING GROUP .............................................................. 36 & 37
TANK MOUNTED COMPRESSOR AND DRYER - (80, 120, & 240 GALLON) ........................... 38 thru 49
DECAL LAYOUT ....................................................................................................................... 50 thru 52
DRIVE SYSTEM HARDWARE .............................................................................................................. 53
MAIN MOTOR ....................................................................................................................................... 53
DRYER TYPE ....................................................................................................................................... 54
REPAIR KITS ............................................................................................................................ 55 thru 57
For Operating and Service Instructions, see:
SERVICE MANUAL: 13-25-628
GD PILOT ZS1054347
13-25-546 Page 4
INLET VALVE
A11853074
-
01
(Ref. Drawing)
13
-
25
-
54
6
Page
5
Order by Part Number and Description. Reference Numbers are for your convenience only
INLET VALVE
B/M:
A11853074
Ref. No.
NAME
QTY.
PART NO.
10 NON RETURN PISTON ......................................... 1 A11853274
20 PISTON ................................................................. 1 A11853374
30 CYLINDER ............................................................ 1 A11853474
40 NON RETURN VALVE .......................................... 1
A07715741
50 O-RING ................................................................. 1
A93191210
60 O-RING ................................................................. 1
A93191590
70 COMPRESSION SPRING ..................................... 1
A93300530
80 COMPRESSION SPRING ..................................... 1 A93300510
90 SPRING RING………………………………………… 1 A93148830
13
-
25
-
54
6
Page
6
AIREND GROUP
T
EN001175
-
01
(Ref. Drawing)
13
-
25
-
54
6
Page
7
Order by Part Number and Description. Reference Numbers are for your convenience only
AIREND GROUP
Ref. No.
NAME
QTY.
B/M:
300ECB4001
306ECB4023
305ECB4023
PART NO.
1 AIREND EK76 .......................................................................... 1 A11850074
2 DOUBLE FITTING, OIL FILTER ............................................. 1 ZS1060267
*3 INTAKE CONTROLLER(See pages 5 & 6) ............................ 1 A11853074
4 SOLENOID VALVE ................................................................. 1 100015591
5 SUCTION FLANGE ................................................................. 1 ZS1060580
6 DOUBLE FITTING, SEPARATOR .......................................... 1 ZS1060268
7 PRESSURE SENSOR ............................................................. 2 ZS1050642
8 TEMPERATURE PROBE ........................................................ 1 100013684
**9 AIR/OIL SEPARATOR… ......................................................... 1 300KBA035
**10 OIL FILTER… .......................................................................... 1 300KBA1446
19 PRESSURE RELIEF VALVE…………………………………… 1 100003009
20 MINIMUM PRESSURE VALVE ............................................... 1 ZS1046882
25 PIPE SEAL ............................................................................... 1 A93191640
26 PIPE SEAL .............................................................................. . 1 A93191650
27 O-RING .................................................................................... 1 A93191630
28 O-RING .................................................................................... 1 A93191620
29 HOSE CLIP ............................................................................. . 1 A93610200
33 SILENCER ............................................................................... 1 A13012774
34 ELBOW .................................................................................... 2 A93581670
35 TUBING (In Meters) ................................................................. .133 A91801060
36 FITTING .................................................................................. 2 A93580730
37 FITTING .................................................................................. 1 A93580750
42 THERMOSTATIC VALVE........................................................ 1
55D C ..................................……………………………………. A11203274
70D C ................................... ……………………………………. A11484474
43 PLASTIC HOSE (In Meters) .................................................... 0.2 A93643260
44 FITTING ................................................................................... 2 A93601310
45 VALVE SEAT .......................................................................... 1 A11852674
46 LOCKING SCREW .................................................................. 2 A11852774
47 SNAP RING ............................................................................. 1 A93147360
48 INTERNAL RING ..................................................................... 1 100002517
49 SHAFT SEAL… ................... ……………………...................... 1 A93220090
50 AIR FILTER………………………………………………………... 1 300KBA1445
51 OIL SAMPLING VALVE ........................................................... 1 86N345
* Parts Included in Inlet Valve Kit GM0711-1. Refer to Page 56.
** Parts Included in Compressor Warranty Kit 303KBA6032. Refer to Page 55
13-25-546 Page 8
PACKAGE SHEET METAL & HARDWARE
306ECA810
-
01
Page 1 of 3
(Ref. Drawing)
13-25-546 Page 9
Order by Part Number and Description. Reference Numbers are for your convenience only.
PACKAGE SHEET METAL & HARDWARE
Ref. No.
NAME
QTY.
B/M: 301ECA4013
307ECA4013
311ECA4023
310ECA4023
307ECB4023
PART NO.
8 TURNBUCKLE .............................................................. 1 A11005874
11 SCREW ......................................................................... 32 A93039260
12 CANOPY ....................................................................... 1 ZS1127278
13 FOAM SET .................................................................... 1 TEN005769
14 PANEL DRIVE SIDE ...................................................... 1 ZS1053694
15 SEALING PROFILE (In Meters) ..................................... 2.20 A93343660
22 DESIGN ELEMENT STARTER BOX COVER ................ 1 TEN003394
23 DESIGN ELEMENT CANOPY ...................................... 1 TEN003399
24 DESIGN ELEMENT HOOD ............................................ 1 TEN003400
25 DESIGN ELEMENT ST.BOX DOOR .............................. 1 TEN003398
26 DOOR STARTER BOX .................................................. 1 ZS1127406
28 FASTENER ................................................................... 1 100015110
29 HOOD ........................................................................... 1 TEN005762
30 FASTENER ................................................................... 2 100015109
39 BELT GUARD................................................................ 1 ZS1053718
42 STARTER BOX ............................................................. 1 ZS1053690
44 STARTER BOX PANEL ................................................. 1 ZS1127405
48 SCREW ......................................................................... 2 95001-229
49 WASHER ...................................................................... 4 A10308-10
50 SCREW ......................................................................... 2 A93014560
51 DISK .............................................................................. 2 A93139270
13-25-546 Page 10
PACKAGE SHEET METAL & HARDWARE
306ECA810
-
01
Page 2 of 3
(Ref. Drawing)
13-25-546 Page 11
Order by Part Number and Description. Reference Numbers are for your convenience only.
PACKAGE SHEET METAL & HARDWARE
Ref. No.
NAME
QTY.
B/M: 307ECA4013
301ECA4013
310ECA4023
PART NO.
7 RUBBER METAL BUFFER ............................................ 4 100001793
9 TRIANGULAR KEY (Not Shown) ................................... 1 A05906574
10 DOUBLE BIT KIT (Not Shown) ..................................... 1 A05906674
31 STUD BOLT .................................................................. 4 A93024130
32 WASHER ...................................................................... 4 A93139610
33 BUFFER ........................................................................ 8 100002438
34 SPACER SLEEVE ......................................................... 4 100015743
35 HEXAGON NUT ............................................................ 4 A93121350
36 AXLE ............................................................................. 1 100016187
37 HEXAGON NUT ............................................................ 1 A93121370
38 HEXAGON NUT ............................................................ 1 A93121360
40 SUPPORT AIR END LEFT ............................................ 1 100006178
41 SUPPORT AIR END RIGHT .......................................... 1 100006179
44 DISK B .......................................................................... 1 A93130100
45 DISK B .......................................................................... 1 A93130110
46 HEXAGON NUT ............................................................ 4 A93121340
47 DISK A/B ....................................................................... 4 A93139270
52 SCREW ......................................................................... 1 95001-285
53 WASHER ...................................................................... 1 95149-15
54 WASHER ...................................................................... 1 95149-16
13-25-546 Page 12
PACKAGE SHEET METAL & HARDWARE
306ECA810
-
01
Page 3 of 3
(Ref. Drawing)
13-25-546 Page 13
Order by Part Number and Description. Reference Numbers are for your convenience only.
PACKAGE SHEET METAL & HARDWARE
Ref. No.
NAME
QTY.
B/M:
310ECA4023
301ECA4013
PART NO.
16 CANOPY FOOT ............................................................ 4 100015142
* 17 FILTER FLEECE ........................................................... 1 100002376
18 FAN SCREEN ............................................................... 1 100002374
55 WASHER ...................................................................... 8 A10308-10
56 SCREW ......................................................................... 8 A93014570
* Parts Included in Compressor Warranty Kit 303KBA6032. Refer to Page 43.
13-25-546 Page 14
DRIVE GROUP
TEN000945
-
00
(Ref. Drawing)
13-25-546 Page 15
Order by Part Number and Description. Reference Numbers are for your convenience only.
DRIVE GROUP
B/M: 300
-
306EJB
4015
335-340KBA4004
302ECA4013
301ECB4004
300ECB4004
Ref.
No.
NAME
QTY.
PART NO.
9
AIR INTAKE NOZZLE ....................................................... 1 100016192
10
DISK ................................................................................. 1 A11506774
12
TIGHT-FIT SCREW .......................................................... 1 A93049900
15
HOLDER ELECTRIC MOTOR .......................................... 1 100016181
19
TRANSPORT SAFETY DEVICE ....................................... 1 100016193
22
(2 PC) ROTOR LOCK DISK.............................................. 3 A93149520
23
FAN MOTOR .................................................................... 1 ZS1051180
24
CAP SCREW .................................................................... 2 655HMCA10035Z
25
SCREW……………………………………………………….. 4 44250260
26
DISK…………………………………………………………… 4 A93130080
* For Item 14 See Page 53.
* For Items 1, 3, & 5 See Page 53.
13-25-546 Page 16
COOLING GROUP
TEN000946
-
00
(Ref. Drawing)
13-25-546 Page 17
Order by Part Number and Description. Reference Numbers are for your convenience only.
COOLING GROUP
Ref. No.
NAME
QTY.
B/M:
300ECB
4003
301ECB4003
PART NO.
1
COOLER……………………………………………………..
1
L07, 10HP………………………………………... 100016185
L11, 15HP………………………………………...
100016186
2 HOSE FITTING ............................................................ 2 A93580730
3 HOSE FITTING ............................................................. 1 A93580750
4 HOSE ............................................................................ 2 100016184
5 HOSE ............................................................................ 1 100016183
6 LOCKING SCREW ........................................................ 1 A93060480
7 WASHER ...................................................................... 6 A10308-10
8 SCREW ......................................................................... 6 95001-227
13-25-546 Page 18
OPTIONAL MOISTURE SEPARATOR
315ECA810
-
01
(Ref. Drawing)
13-25-546 Page 19
Order by Part Number and Description. Reference Numbers are for your convenience only.
OPTIONAL MOISTURE SEPARATOR
Ref. No.
NAME
QTY.
B/M: 30
2
KBA
1443
PART NO.
1 WATER SEPARATOR WITH FLOAT TYPE DRAIN ....... 1 VP1093398
2 PIPE NIPPLE ................................................................ 1 Supplied By Customer
13-25-546 Page 20
ELECTRICAL BOX DOOR LAYOUT
3
14ECB810
-
00
(Ref. Drawing)
13-25-546 Page 21
Order by Part Number and Description. Reference Numbers are for your convenience only.
ELECTRICAL BOX DOOR LAYOUT
Ref. No.
NAME
QTY.
B/M:
300ECA6028
PART NO.
*1 CONTROLLER .............................................................. 1 ZS1085950
*5 PUSH/PULL,ENGRAVED"EMERGENCY STOP ............ 1 24CA7110
6
CONTACT BLOCK FOR 22mm OPERATOR…………… 2 24CA7111
28 SCREW……………………………………………………… 2 A93039490
65 RUBBER SOCKET M20 (Not Shown) ............................ 1 A93291140
*Drawing 314ECA810 and B/M references the following part numbers.
303ECB466 CONTROL PANEL, Y/D, L07, 10HP, 380V
305ECB466 CONTROL PANEL, Y/D, L07, 10HP, 575V
310ECB466 CONTROL PANEL, Y/D, L11, 15HP, 380V
312ECB466 CONTROL PANEL, Y/D, L11, 15HP, 575V
314ECB466 CNTRL PANL, Y/D, L7, 208-230/460V, XTOB
315ECB466 CNTRL PANL, Y/D, L11, 208-230/460V, XTOB
13-25-546 Page 22
CONTROLLER ASSEMBLY – 10 & 15HP – 208T-230T/460T
*PARTS NOT SHOWN ON ASSEMBLY,
ATTACH TO WIRE HARNESS;
ITEM #’S 5, 6, 7, 21, 22 & 23*
3
01ECB810
-
02
(Ref. Drawing)
13-25-546 Page 23
Order by Part Number and Description. Reference Numbers are for your convenience only.
CONTROLLER ASSEMBLY – 208-230/460
* SEE PAGE 56 FOR VOLTAGE CONVERSION KITS
Ref.
No.
NAME
QTY.
B
/M:
314
ECB466
10HP
208-230/460 TRI-VOLT
PART NO.
B/M:
315
ECB466
10HP
208-230/460 TRI-VOLT
PART NO.
2 MAGNETIC CONTACTOR ........................................... 3 24CA7871 24CA7873
3 AUX CONTACT............................................................ 3 24CA7511 24CA7511
4 RELAY (460V) .............................................................. 1 24CA7861 24CA7866
RELAY (208-230V) ....................................................... 1 24CA7862 24CA7867
5 PUSH/PULL,ENGRAVED"EMERGENCY STOP ........... 1 24CA7110 24CA7110
6 CONTACT BLOCK ....................................................... 2 24CA7111 24CA7111
8 FUSE TERMINAL BLOCK ............................................ 2 24CA7538 24CA7538
9 FUSE 1 AMP (460V) .................................................... 2 24CA2779 24CA2779
FUSE 2 AMP (460V) .................................................... 2 24CA2781 24CA2781
10 FUSE 0.5 AMP ............................................................. 1 24CA3998 24CA3998
11 FUSE 2 AMP ................................................................ 1 24CA2868 24CA2868
12 TRANSFORMER .......................................................... 1 24CA7882 24CA7882
13 TERMINAL BLOCK ...................................................... 3 24CA7518 24CA7518
14 5-POINT GROUND BAR .............................................. 1 24CA7878 24CA7878
15 TERMINAL BLOCK ...................................................... 10 24CA5984 24CA5984
17 TERMINAL BLOCK ...................................................... 3 24CA7876 24CA7876
21 CONNECTOR .............................................................. 1 24CA7856 24CA7856
22 CONNECTOR .............................................................. 1 24CA7857 24CA7857
23 CONNECTOR .............................................................. 1 24CA7858 24CA7858
13-25-546 Page 24
CONTROLLER ASSEMBLY – 10HP & 15HP – 380 & 575 VOLT
300ECB810
-
02
(Ref. Drawing)
*PARTS NOT SHOWN ON ASSEMBLY,
ATTACH TO WIRE HARNESS;
ITEM #’S 5, 6, 7, 21, 22 & 23*
13-25-546 Page 25
Order by Part Number and Description. Reference Numbers are for your convenience only.
CONTROLLER ASSEMBLY – 10 & 15HP – 380 & 575 VOLT
Ref.
No.
NAME
QTY.
B/M:
303ECB466
10HP
380 VOLT
PART NO.
B/M:
305ECB466
10HP
575 VOLT
PART NO.
B/M:
310ECB466
15HP
380 VOLT
PART NO.
B/M:
312ECB466
15HP
575 VOLT
PART NO.
2 MAGNETIC CONTACTOR ........................................
3 24CA7870 24CA7870 24CA7871 24CA7870
3 AUX CONTACT ........................................................
3 24CA7511 24CA7511 24CA7511 24CA7511
4 RELAY ......................................................................
1 24CA7862 24CA7861 24CA7862 24CA7861
6 CONTACT BLOCK ....................................................
1 24CA7110 24CA7110 24CA7110 24CA7110
8 FUSE TERMINAL BLOCK .........................................
2 24CA7111 24CA7111 24CA7111 24CA7111
9 FUSE ........................................................................
2 24CA7538 24CA7538 24CA7538 24CA7538
10 FUSE ........................................................................
2 24CA2779 24CA2898 24CA2779 24CA2898
11 FUSE ........................................................................
1 24CA3998 24CA3998 24CA3998 24CA3998
12 TRANSFORMER ......................................................
1 24CA2868 24CA2868 24CA2868 24CA2968
13 TERMINAL BLOCK ...................................................
1 24CA7882 24CA7882 24CA7882 24CA7882
14 5-POINT GROUND BAR ...........................................
3 24CA7518 24CA7518 24CA7518 24CA7518
15 TERMINAL BLOCK ...................................................
1 24CA7878 24CA7878 24CA7878 24CA7878
21 CONNECTOR ...........................................................
10 24CA5984 24CA5984 24CA5984 24CA5984
22 CONNECTOR ...........................................................
1 24CA7856 24CA7856 24CA7856 24CA7856
23 CONNECTOR ...........................................................
1 24CA7857 24CA7857 24CA7857 24CA7857
13-25-546 Page 26
MANUAL TANK DRAIN
314ECA810
-
00
(Ref. Drawing)
13-25-546 Page 27
Order by Part Number and Description. Reference Numbers are for your convenience
MANUAL TANK DRAIN
Ref.
No.
NAME
QTY.
B/M:
303&304KBA4036
300-303ECA4036
302KBA4011
311ECA4013
PART NO.
1 PIPE BUSHING ............................................................ 2 64E2G
2 PIPE NIPPLE ............................................................... 1 63D1G
3 TEE .............................................................................. 1 64G3G
4 TUBE FITTING ............................................................. 1 TEN001711
5 ELBOW ........................................................................ 1 64D2G
6 PRESSURE RELIEF VALVE ........................................ 1 M2843
7 DRAIN COCK ............................................................... 1 90C12
23 TANK (See Page 42) .................................................... 1
24 DECAL (Air Station) ...................................................... 1 306KBA077
13-25-546 Page 28
STANDARD TANK DRAIN
318EJC810
-
00
(Ref. Drawing)
13-25-546 Page 29
Order by Part Number and Description. Reference Numbers are for your convenience only.
STANDARD TANK DRAIN
Ref. No.
NAME
QTY.
B/M: 307UCC4013,
302KBA4011
303-304KBA4036
300-303ECA4036
318EJC4013
PART NO.
1 PIPE NIPPLE ............................................................ 1 64D5G
2 STREET ELBOW....................................................... 1 M2685
3 BALL VALVE ............................................................. 1 M3162
4 NIPPLE ..................................................................... 1 85K5
5 TUBE ....................................................................... 1.5FT 64E2G
6 BUSHING-PIPE ......................................................... 2 TEN002796
7 MOISTURE DRAIN .................................................... 1 TEN001712
8 TUBE FITTING ......................................................... 1 P08084A
9 TUBING ..................................................................... 2.0FT TEN001716
10 TUBE FITTING .......................................................... 1 316AUX498
11 TEE ........................................................................... 1 64D5G
12 PLUG ........................................................................ 1 64AC3
13 BRACKET ................................................................. 1 302UCC017
14 COUPLING ............................................................... 1 64EB1089
15 NUT........................................................................... 2 50AW4
16 SCREW ..................................................................... 2 75LM97
17 TUBE FITTING .......................................................... 1 TEN001713
18 PIPE NIPPLE ............................................................ 1 63D1G
19 TEE ........................................................................... 1 64G3G
20 STREET ELBOW....................................................... 1 64D2G
21 PRESSURE RELIEF VALVE ..................................... 1 M2843
22 TUBE FITTING .......................................................... 1 TEN001730
23 AIR RECEIVER,(SEE PAGE 56)................................ 1
24 DECAL, "AIR STATION" ............................................ 1 306KBA077
13-25-546 Page 30
CALIFORNIA CODE TANK DRAIN
319EJC810
-
00
(Ref. Drawing)
13-25-546 Page 31
Order by Part Number and Description. Reference Numbers are for your convenience only.
CALIFORNIA CODE TANK DRAIN
Ref. No.
NAME
QTY.
B/M: 302KBA4011, 307UCC4013
303-304KBA4036
300-303ECA4036
317EJC4013
PART NO.
1 PIPE NIPPLE...................................................... 1 64EB1099
2 TEE .................................................................... 1 317AUX498
3 BALL VALVE ...................................................... 2 M2685
4 NIPPLE .............................................................. 2 M3162
5 TUBE.................................................................. 1.5FT 85K5
6 BUSHING ........................................................... 1 64E2G
7 MOISTURE DRAIN ............................................. 1 TEN002796
8 TUBE FITTING ................................................... 3 TEN001712
9 TUBING .............................................................. 2.0FT P08084A
10 TUBE FITTING ................................................... 1 TEN001716
11 TEE .................................................................... 1 316AUX498
12 PLUG ................................................................. 1 64AC3
13 BRACKET .......................................................... 1 302UCC017
14 COUPLING ........................................................ 1 50AW4
15 NUT .................................................................... 2 75LM97
16 SCREW .............................................................. 2 TEN001713
17 TUBE FITTING ................................................... 1 63U4X07G
18 PIPE NIPPLE...................................................... 1 64K1G
19 CROSS .............................................................. 1 64D26G
20 ELBOW .............................................................. 1 M2843
21 PRESSURE RELIEF VALVE .............................. 1 90AR1185
22 BALL VALVE ...................................................... 1 50AW4
23 AIR RECEIVER – 120 GALLON .......................... 1 301ELA645
AIR RECEIVER – 240 GALLON .......................... 1 302ELA645
24 DECAL, "AIR STATION" ..................................... 1 306KBA077
25 PLUG ................................................................. 1 64AC4
13-25-546 Page 32
RNC DRYER DRAIN PIPING
307KBA810
-
00
(Ref. Drawing)
13-25-546 Page 33
Order by Part Number and Description. Reference Numbers are for your convenience only.
RNC DRYER DRAIN PIPING
Ref. No.
NAME
QTY.
B/M:
3
57KBA
4013
PART NO.
1 TUBE (In Feet) ...........................................
6 P08084A
2 ELBOW TUBE ............................................
1 M2569
3 ADAPTOR ..................................................
1 29Z507
4 HOSE CLAMP ............................................
1 VP1062634
5 COMPRESSION FITTING ..........................
1 M2319
6 CHECK VALVE ..........................................
1 90AR261
7 PIPE BUSHING ..........................................
1 M3079
13-25-546 Page 34
GSRN DRYER DRAIN PIPING
306EJB810
-
00
(Ref. Drawing)
13-25-546 Page 35
Order by Part Number and Description. Reference Numbers are for your convenience only.
GSRN DRYER DRAIN PIPING
Ref. No.
NAME
QTY.
B/M:
302EJB4013
PART NO.
1 TUBE (In Feet) ...........................................
4 P08084A
2 BUSHING PIPE ..........................................
1 M3079
3 VALVE-CHECK ..........................................
1 90AR261
4 COMPRESSION FITTING ..........................
1 M2319
13-25-546 Page 36
TANK MOUNTED LESS DRYER – MOUNTING GROUP
302KBA810
-
01
(Ref. Drawing)
13-25-546 Page 37
Order by Part Number and Description. Reference Numbers are for your convenience only.
TANK MOUNTED LESS DRYER – MOUNTING GROUP
B/M: 302ECA4017
Ref. No.
Name of Part
Qty.
Part No.
1 BRACKET, TANK MOUNT (WHITE) ........................
80 & 120 GALLON TANK .................................... 2 300KBA017W
240 GALLON TANK ............................................ 2 300ECA017
2 SPACER .................................................................. 4 300KBA144W
3 WASHER ................................................................. 8 95F2
4 SCREW ................................................................... 4 75A55Z
5 LOCKWASHER ....................................................... 4 M3057
7 AIR PRESSURE GAUGE......................................... 1 VP1043155
8 FITTING .................................................................. 1 M3199
9 TUBING (In Feet) ..................................................... 3 FT P08084A
10 TUBE FITTING ........................................................ 1 86H245
11 TUBE W/FIT ............................................................
80 & 120 GALLON TANK .................................... 1 303KBA863
240 GALLON TANK ............................................ 1 311ECA863
12 PIPE BUSHING ....................................................... 1 64E11G
13 PIPE NIPPLE ........................................................... 1 63U16X14G
14 BALL VALVE ........................................................... 1 P11774A
15 ADAPTOR ............................................................... 1 29Z241
16 GASKET .................................................................. 1 80034799
17 FITTING .................................................................. 1 64EB1088
18 BALL VALVE ........................................................... 1 M2685
19 PLUG ...................................................................... 1 64AA7
20 BRACKET ............................................................... 2 302KBA017W
21 NUT ......................................................................... 4 31D83
13-25-546 Page 38
TANK MOUNTED COMPRESSOR AND DRYER-RNC OPTION
(80, 120, & 240 GALLON)
310EJB810
-
00
(Ref. Drawing)
13-25-546 Page 39
Order by Part Number and Description. Reference Numbers are for your convenience only.
TANK MOUNTED COMPRESSOR AND DRYER-RNC OPTION
(80, 120, & 240 GALLON)
B/M:
302EJB4023
,
303EJB4013
303EJB4023, 304EJB4023
305EJB4013, 305EJB4023
310EJB4013
Ref. No.
Name of Part
Qty.
Part No.
1 SUPPORT, 80 GAL.TANK (WHITE) ............................................ 2 TEN009303
2 SCREW ....................................................................................... 4 75LM135
3 WASHER ..................................................................................... 4 M3056
4 CAP SCREW ............................................................................... 4 M3459
5 LOCK WASHER .......................................................................... 4 M3057
7 DRYER (See Page 42) ................................................................
8 WASHER ..................................................................................... 4 M3481
9 NUT ............................................................................................. 4 50B1Z
10 LOCK WASHER .......................................................................... 8 95B1Z
11 SCREW ....................................................................................... 4 655EC04Z
12 AIR PRESSURE GAUGE ............................................................ 1 VP1043155
13 FITTING ....................................................................................... 1 M3199
14 TUBING ....................................................................................... 4 FT P08084A
15 FITTING-TUBE ............................................................................ 1 86H245
16 TUBE-W/FIT ................................................................................
80 & 120 GALLON TANK ....................................................... 1 300KBA863
240 GALLON TANK ............................................................... 1 310ECA863
17 BRACKET .................................................................................... 2 302KBA017W
18 NUT ............................................................................................. 4 31D83
19 BUSHING ¾” ............................................................................... 1 M3183
BUSHING ½” ............................................................................... 1 M3184
20 ADAPTOR 90DEG ....................................................................... 1 29Z241
21 ADAPTOR 90DEG ....................................................................... 1 29Z243
22 ADAPTOR 90DEG ....................................................................... 1 29Z241
23 FITTING ....................................................................................... 1 64EB1088
24 BALL VALVE ½” .......................................................................... 1 M2685
25 PLUG ½” ...................................................................................... 1 64AA7
13-25-546 Page 40
RNC DRYER - BYPASS PIPING OPTION
(80, 120, & 240 GALLON)
311EJB810
-
00
(Ref. Drawing)
13-25-546 Page 41
Order by Part Number and Description. Reference Numbers are for your convenience only.
RNC DRYER - BYPASS PIPING OPTION
(80, 120, & 240 GALLON)
B/M:
311EJB4013
,
313EJB4013
315EJB4013, 316EJB4013
317EJB4013, 318EJB4013
319EJB4013, 320EJB4013
Ref. No.
Name of Part
Qty.
L7 Part No.
L11 Part No.
1 TUBE AS 80 GAL TANK .............................................................. 1 TEN010126 TEN010065
TUBE AS 120 GAL TANK ............................................................ 1 TEN010130 TEN010075
TUBE AS 240 GAL TANK ............................................................ 1 TEN010128 TEN010073
2 CONNECTOR 80 GAL TANK ...................................................... 1 86H139 86H137
ADAPTOR 90DEG 120 GAL TANK ............................................. 1 29Z243 29Z241
ADAPTOR 90DEG 240 GAL TANK ............................................. 1 29Z243 29Z241
3 TEE.............................................................................................. 2 64G6G 64G7G
4 BALL VALVE ............................................................................... 3 M3590 CQM3756
5 CONNECTOR .............................................................................. 2 86H139 86H137
6 TUBE AS ..................................................................................... 1 TEN010096 TEN010067
7 TUBE AS ..................................................................................... 8 TEN010092 TEN010070
8 ADAPTOR 90DEG ....................................................................... 2 86H80 29Z241
9 PIPE NIPPLE ............................................................................... 1 63F16G 63G19G
10 ADAPTOR 90DEG ....................................................................... 1 50B1Z 64D6G
13-25-546 Page 42
RNC DRYER – NO-BYPASS PIPING OPTION
(80, 120, & 240 GALLON)
312EJB810
-
00
(Ref. Drawing)
13-25-546 Page 43
Order by Part Number and Description. Reference Numbers are for your convenience only.
RNC DRYER – NO-BYPASS PIPING OPTION
(80, 120, & 240 GALLON)
B/M:
321EJB4013
322EJB4013
Ref. No.
Name of Part
Qty.
L7 Part No.
L11 Part No.
1 TUBE AS, 80 GAL TANK ............................................................. 1 TEN010162 TEN010316
TUBE AS, 120 GAL TANK ........................................................... 1 TEN010164 TEN010318
TUBE AS, 240 GAL TANK ........................................................... 1 TEN010166 TEN010320
2 ADAPTOR 90 DEG ...................................................................... 1 86H80 86H82
13-25-546 Page 44
TANK MOUNTED COMPRESSOR AND DRYER-GSRN OPTION
(80, 120, & 240 GALLON)
307EJB810
-
00
(Ref. Drawing)
13-25-546 Page 45
Order by Part Number and Description. Reference Numbers are for your convenience only.
TANK MOUNTED COMPRESSOR AND DRYER-GSRN OPTION
(80, 120, & 240 GALLON)
B/M: 301EJB4023, 303EJB4013
305EJB4013, 306EJB4023
311EJC4013
Ref. No.
Name of Part
Qty.
Part No.
1 SUPPORT, 80 GAL.TANK (WHITE) ............................................ 2 TEN009303
2 SCREW ....................................................................................... 4 75LM135
3 WASHER ..................................................................................... 4 M3056
4 CAP SCREW ............................................................................... 4 M3459
5 LOCK WASHER .......................................................................... 4 M3057
6 SPACER ...................................................................................... 4 TEN009094
7 DRYER (See Page 42) ................................................................
8 WASHER ..................................................................................... 4 M3481
9 FLANGED NUT ........................................................................... 4 VP1036511
10 LOCK WASHER .......................................................................... 4 95B1Z
11 SCREW ....................................................................................... 4 665HMCA06050Z
12 AIR PRESSURE GAUGE ............................................................ 1 VP1043155
13 FITTING ....................................................................................... 1 M3199
14 TUBING ....................................................................................... 4 FT P08084A
15 FITTING-TUBE ............................................................................ 1 86H245
16 TUBE-W/FIT 80 & 120 GALLON TANK ....................................... 1 300KBA863
TUBE-W/FIT 240 GALLON TANK................................................ 1 310ECA863
17 BRACKET .................................................................................... 2 302KBA017W
18 NUT ............................................................................................. 4 31D83
19 BUSHING ¾” ............................................................................... 1 M3183
BUSHING ½” ............................................................................... 1 M3184
20 ADAPTOR 90DEG ....................................................................... 1 29Z241
ADAPTOR 90DEG ....................................................................... 1 29Z243
21 ADAPTOR 90DEG ....................................................................... 1 29Z241
22 GASKET RING ............................................................................ 1 80034799
23 FITTING ....................................................................................... 1 64EB1088
24 BALL VALVE ½” .......................................................................... 1 M2685
25 PLUG ½” ...................................................................................... 1 64AA7
13-25-546 Page 46
GSRN DRYER - BYPASS PIPING OPTION
(80, 120, & 240 GALLON)
308EJB810
-
00
(Ref. Drawing)
13-25-546 Page 47
Order by Part Number and Description. Reference Numbers are for your convenience only.
GSRN DRYER - BYPASS PIPING OPTION
(80, 120, & 240 GALLON)
B/M: 306EJB4013
308EJB4013
Ref. No.
Name of Part
Qty.
Part No.
1 TUBE W/ BYPASS TO 80 GAL TANK .........................
1 TEN009352
TUBE W/ BYPASS TO 120 GAL TANK .......................
1 TEN009344
TUBE W/ BYPASS TO 240 GAL TANK .......................
1 TEN009355
2 ADAPTOR ..................................................................
1 86H137
3 ADAPTOR TEE ...........................................................
2 64G7G
4 BALL VALVE...............................................................
3 CQM3756
5 ADAPTOR ..................................................................
2 86H137
6 TUBE AS ....................................................................
1 TEN011195
7 TUBE AS ....................................................................
1 TEN011197
8 ADAPTOR 90 DEG .....................................................
2 29Z241
9 NIPPLE-PIPE ..............................................................
1 63G19G
13-25-546 Page 48
GSRN DRYER – NO-BYPASS PIPING OPTION
(80, 120, & 240 GALLON)
309EJB810
-
00
(Ref. Drawing)
13-25-546 Page 49
Order by Part Number and Description. Reference Numbers are for your convenience only.
GSRN DRYER – NO-BYPASS PIPING OPTION
(80, 120, & 240 GALLON)
B/M:
309EJB4013
Ref. No.
Name of Part
Qty.
Part No.
1 TUBE W/O BYPASS TO 80 GAL TANK ...................................... 1 TEN011208
TUBE W/O BYPASS TO 120 GAL TANK .................................... 1 TEN011203
TUBE W/O BYPASS TO 240 GAL TANK .................................... 1 TEN011205
2 ADAPTOR 90 DEG ...................................................................... 1 29Z241
13-25-546 Page 50
DECAL LAYOUT
3
16ECA810
-
00
(Ref. Drawing)
13-25-546 Page 51
Order by Part Number and Description. Reference Numbers are for your convenience only.
DECAL LAYOUT
B/M: 30
1ECA4011
Ref.
No.
Name of Part
Qty.
Part No.
1 SIGN "SAFETY"................................................................... 1 A93638650
2 LABEL BACKGROUND EMERGENCY STOP...................... 1 A93631100
3 SIGN "TRANSPORT SAFTY DEVICE" .............................. 1 A93633010
4 LABEL SMALL (FLASH) ...................................................... 1 C20089-557
5 LABEL "HOT SURFACE" ..................................................... 1 A93630300
6 ARROW SIGN ..................................................................... 1 A04561374
7 LABEL SAFETY VALVE 15BAR........................................... 1 100009159
8 WARNING SIGN "OIL FILLING" ........................................... 1 A93635390
13 DECAL LUBRICANT
ROTORLUB 4000 .............................................................. 1 312EBQ077
ROTORLUB 8000 .............................................................. 1 313EBQ077
ROTORLUB 400FG ........................................................... 1 314EBQ077
ROTORLUB 8000TH ......................................................... 1 302EBQ077
ROTORLUB 8000FG ......................................................... 1 CC1010089
14 DECAL – NOTICE ............................................................... 1 CC1009474
17 DECAL, GD-CD MANUAL .................................................... 1 VP1009795
19 POCKET 9-1/2” x 12" ADHESIVE BACKED 9 GA ................ 1 VP1009797
20 VOLTAGE SIGN ..................................................................
230 V ................................................................................. 1 A93636090
380 V ................................................................................. 1 A93636010
460 V ................................................................................. 1 A93636040
575 V ................................................................................. 1 A93636070
13-25-546 Page 52
Order by Part Number and Description. Reference Numbers are for your convenience only
DECAL LAYOUT
* To be installed inside control box.
Ref. No.
NAME
QTY.
B/M: 3
01
KBA4011
PART NO.
1 DECAL, "CHAMPION, BLACK" ......................... 1 311KBA077
2 DECAL, "L07" ................................................... 1 307KBA077
2 DECAL, "L11" ................................................... 1 309KBA077
3 DECAL - CAGI PERFORMANCE ...................... 1 CC1031484
*4 DECAL-OVERLOAD ......................................... 1 TEN012132
3
1
0KBA810
-
00
(Ref. Drawing)
13-25-546 Page 53
DRIVE SYSTEM HARDWARE
208-230-380-460-575 VOLT, 60HZ – 3 PHASE
L07
B/M
335KBA4004
B
/M:
336KBA4004
B/M:
337KBA4004
B/M:
337KBA4004
DESCRIPTION
ITEM
QTY.
110PSI
130PSI
145PSI
190PSI
MOTOR PULLEY 1 1 100003073 100003073 100003071 100003071
AIREND PULLEY
3 1 100003079 100003080 100004023 100004023
BELT 5 2 ZS1059040 ZS1059033 ZS1059033 ZS1059033
L07
–
50Hz
B/M
300VBA4004
B/M:
301VBA4004
B/M:
303VBA4004
B/M:
303VBA4004
DESCRIPTION
ITEM
QTY.
110PSI
130PSI
145PSI
190PSI
MOTOR PULLEY 1 1 100003075 100003075 100003073 100003073
AIREND PULLEY
3 1 100003079 100003080 100003080 100003080
BELT 5 2 ZS1059031 ZS1092648 ZS1059033 ZS1059033
L11
B/M
338KBA4004
B/M:
339KBA4004
B/M:
340KBA4004
B/M:
340KBA4004
DESCRIPTION
ITEM
QTY.
110PSI
130PSI
145PSI
190PSI
MOTOR PULLEY 1 1 100003075 100003075 100003081 100003081
AIREND PULLEY 3 1 ZS1048413 100003078 100003075 100003075
BELT 5 2 ZS1059041 ZS1059042 ZS1059032 ZS1059032
L11
–
50Hz
B/M
304VBA4004
B/M:
305VBA4004
B/M:
307VBA4004
B/M:
307VBA4004
DESCRIPTION
ITEM
QTY.
110PSI
130PSI
145PSI
190PSI
MOTOR PULLEY 1 1 A11600574 A11600574 A11600574 A11600574
AIREND PULLEY 3 1 ZS1048413 100003078 100003081 100003081
BELT 5 2 ZS1059036 ZS1059036 ZS1059039 ZS1059039
MAIN MOTOR
Description
10HP
(VSD,132FRM), 3PH
Part No.
15HP
(VSD,132FRM), 3PH
Part No.
208-230/460 – 60HZ 24CA7599 24CA7603
380V-60HZ 24CA7600 24CA7604
575V-60HZ 24CA7601 24CA7605
13-25-546 Page 54
TANK
TANK SIZE STANDARD VINYL COAT
80 GALLON 300ELA645 300ELA645V
120 GALLON 301ELA645 301ELA645V
240 GALLON 302ELA645 302ELA645V
DRYER TYPE
DRYER TYPE 10HP 15HP
DRYER WITH FILTER CRN50A2C1N1 CRN75A2C1N1
DRYER WITH COLD COALESCER CRN50A2C1N1F CRN75A2C1N1F
DRYER WITH FILTER CRN50A4C1N1 CRN75A4C1N1
DRYER WITH COLD COALESCER CRN50A4C1N1F CRN75A4C1N1F
REFRIGERATED AIR DRYER GSRN50A1CH GSRN75A1CH
13-25-546 Page 55
REPAIR KITS
Your Gardner Denver rotary screw compressor is designed and manufactured for many years of reliable
operation. All components are engineered to exacting specifications, which will function together as a
system to provide maximum efficiency. To insure the continuing integrity of compressor operation, use only
original quality genuine Gardner Denver replacement parts and accessories.
Name of Part
Qty.
Part No.
KIT-WARRANTY (CHAMPION L-SERIES FRAME 1) 304KBA6032
AIR FILTER ELEMENT ............................................................................... 2
300KBA1445
OIL FILTER ELEMENT ............................................................................... 2
300KBA1446
AIR/OIL SEPARATOR ................................................................................ 1
300KBA035
PRE-FILTER ............................................................................................... 2
100002376
OIL SAMPLE KIT ........................................................................................ 2 1308KBA6003
13-25-546 Page 56
REPAIR KITS
Your Gardner Denver rotary screw compressor is designed and manufactured for many years of reliable
operation. All components are engineered to exacting specifications, which will function together as a
system to provide maximum efficiency. To insure the continuing integrity of compressor operation, use
only original quality genuine Gardner Denver replacement parts and accessories.
Name of Part
Qty.
Part No.
SERVICE KIT
GM0711
-
1
MINIMUM PRESSURE VALVE ................................................................... 1 ZS1046882
INLET VALVE ............................................................................................. 1 A11853074
PIPE SEAL R. 78X2 .................................................................................... 1 A93191640
PIPE SEAL R. 57X2 .................................................................................... 1 A93191650
LOCKING SCREW M36 .............................................................................. 1 A11852774
LOCKING SCREW G1/2 ............................................................................. 1 A93060480
THERMOSTAT INSERT (55°) ..........................................................................
1 A11203274
THERMOSTAT INSERT (70°) ..........................................................................
1 A11484474
VOLTAGE CONVERSION KIT, L7 460V TO 208-230V .................................... 1
30
2ECA
6005
MARKER-VOLTAGE 208 VOLT ........................................................................
1
69F111
MARKER-VOLTAGE 230 VOLT ........................................................................
1
69F112
FUSE 0.2 AMP .................................................................................................
2
24CA2781
OVERLOAD RLY ..............................................................................................
1
24CA7862
VOLTAGE CONVERSION KIT,L11 460V TO 208-230V .................................. 1
30
3ECA
6005
MARKER-VOLTAGE 208 VOLT ........................................................................ 1
69F111
MARKER-VOLTAGE 230 VOLT ........................................................................
1
69F112
FUSE 0.2 AMP .................................................................................................
2
24CA2781
OVERLOAD RLY ..............................................................................................
1
24CA7867
VOLTAGE CONVERSION KIT,
L7
208
-
230V
TO 460V
................................
...
1
30
4ECA
6005
MARKER-VOLTAGE 460 VOLT ........................................................................
1
69F113
FUSE 1 AMP ....................................................................................................
2
24CA2779
OVERLOAD RLY ..............................................................................................
1
24CA7861
VOLTAGE CONVERSION KIT,
L11
208
-
230V
TO 460V
................................
.
1
30
5ECA
6005
MARKER-VOLTAGE 460 VOLT ........................................................................
1
69F113
FUSE 1 AMP ....................................................................................................
2
24CA2779
OVERLOAD RLY ..............................................................................................
1
24CA7866
13-25-546 Page 57
REPAIR KITS (CONTINUED)
Name of Part Qty. Part No.
LUBRICANT (ROTORLUB 4000)
1-GALLON PAIL ......................................................................................... 1 28H238
5-GALLON PAIL ......................................................................................... 1 28H166
55-GALLON DRUM .................................................................................... 1 28H167
LUBRICANT (ROTORLUB 8000)
1-GALLON PAIL ......................................................................................... 1
28H247
5-GALLON PAIL .........................................................................................
1
28H164
55-GALLON DRUM .................................................................................... 1 28H165
LUBRICANT (ROTORLUB 8000TH)
1-GALLON PAIL ........................................................................................... 1 28H292
5-GALLON PAIL ........................................................................................... 1 28H294
55-GALLON DRUM ...................................................................................... 1 28H295
LUBRICANT (ROTORLUB 4000FG)
1-GALLON PAIL ........................................................................................... 1 28H241
5-GALLON PAIL ........................................................................................... 1 28H168
55-GALLON DRUM ...................................................................................... 1 28H169
LUBRICANT (ROTORLUB 4000FG
-
68)
1-GALLON PAIL ........................................................................................... 1 28H367
5-GALLON PAIL ........................................................................................... 1 28H317
55-GALLON DRUM ...................................................................................... 1 28H318
TOUCH-UP PAINT
1-GALLON PAIL (WHITE) ............................................................................ 1 28H84
1-QUART CAN (WHITE) ............................................................................ 1 28H83
5-GALLON PAIL (WHITE) ............................................................................ 1 28H76
1-GALLON PAIL (RED) ............................................................................... 1 28H324
1-QUART CAN (RED) ................................................................................ 1 28H323
5-GALLON PAIL (RED) ............................................................................... 1 28H325
1-GALLON PAIL (BLACK) ........................................................................... 1 28H395
1-QUART CAN (BLACK) ............................................................................ 1 28H397
5-GALLON PAIL (BLACK) ........................................................................... 1 28H337
For additional information, contact your local representative or visit:
www.championpneumatic.com/contactus.aspx
©2018 Champion, Inc. Printed in U.S.A.
